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Title: The Engineering Contributions of Wendel Bollman

Author: Robert M. Vogel

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SMITHSONIAN INSTITUTION
UNITED STATES NATIONAL MUSEUM
BULLETIN 240

SMITHSONIAN PRESS

MUSEUM OF HISTORY AND TECHNOLOGY

Contributions
From the
Museum
of History and
Technology

Papers 34-44
On Science and Technology

SMITHSONIAN INSTITUTION · WASHINGTON, D.C. 1966

Publications of the United States National Museum

The scholarly and scientific publications of the United States National Museum include two series, Proceedings of the United States National Museum and United States National Museum Bulletin.

In these series, the Museum publishes original articles and monographs dealing with the collections and work of its constituent museums—The Museum of Natural History and the Museum of History and Technology—setting forth newly acquired facts in the fields of anthropology, biology, history, geology, and technology. Copies of each publication are distributed to libraries, to cultural and scientific organizations, and to specialists and others interested in the different subjects.

The Proceedings, begun in 1878, are intended for the publication, in separate form, of shorter papers from the Museum of Natural History. These are gathered in volumes, octavo in size, with the publication date of each paper recorded in the table of contents of the volume.

In the Bulletin series, the first of which was issued in 1875, appear longer, separate publications consisting of monographs (occasionally in several parts) and volumes in which are collected works on related subjects. Bulletins are either octavo or quarto in size, depending on the needs of the presentation. Since 1902 papers relating to the botanical collections of the Museum of Natural History have been published in the Bulletin series under the heading Contributions from the United States National Herbarium, and since 1959, in Bulletins titled “Contributions from the Museum of History and Technology,” have been gathered shorter papers relating to the collections and research of that Museum.

The present collection of Contributions, Papers 34-44, comprises Bulletin 240. Each of these papers has been previously published in separate form. The year of publication is shown on the last page of each paper.

Frank A. Taylor
Director, United States National Museum

[Pg 77]

Contributions from
The Museum of History and Technology:
Paper 36


The Engineering Contributions
of Wendel Bollman

Robert M. Vogel

EARLY CAREER   80

THE BOLLMAN TRUSS   85

W. BOLLMAN AND COMPANY   91

FINAL USE OF THE BOLLMAN TRUSS   95

KNOWN BOLLMAN WORKS   99

BIBLIOGRAPHY  104

[Pg 78]

Figure 1.—Wendel Bollman, C.E. (1814-1884). (Photo courtesy of Dr. Stuart Christhilf.)

[Pg 79]

 Robert M. Vogel

THE ENGINEERING CONTRIBUTIONS OF WENDEL BOLLMAN

Wendel Bollman’s name survives today solely in association with the Bollman truss, and even in this respect is known only to a few older civil and railroad engineers. The Bollman system of trussing, along with those of Whipple and Fink, may be said to have introduced the great age of the metal bridge, and thus, directly, the modern period of civil engineering.

Bollman’s bridge truss, of which the first example was built in 1850, has the very significant distinction of being the first bridging system in the world employing iron in all of its principal structural members that was used consistently on a railroad.

The importance of the transition from wood to iron as a structural and bridge building material is generally recognized, but it may be well to mention certain aspects of this change.

The tradition of masonry bridge construction never attained the great strength in this country which it held in Europe, despite a number of notable exceptions. There were several reasons for this. From the very beginning of colonization, capital was scarce, a condition that prevailed until well into the 19th century and which prohibited the use of masonry because of the extremely high costs of labor and transport. An even more important economic consideration was the rapidity with which it was necessary to extend the construction of railways during their pioneer years. Unlike the early English and European railways, which invariably traversed areas of dense population and industrial activity, and were thus assured of a significant financial return almost from the moment that the first rail was down, the[Pg 80] Baltimore and Ohio and its contemporaries were launched upon an entirely different commercial prospect. Their principal business consisted not so much in along-the-line transactions as in haulage between principal terminals separated by great and largely desolate expanses. This meant that income was severely limited until the line was virtually complete from end to end, and it meant that commencement of return upon the initial investment was entirely dependent upon the speed of survey, graduation, tunneling, and bridging.

Figure 2.—Model of B. H. Latrobe’s truss, built in 1838, over the Patapsco River at Elysville (now Daniels), Maryland. (Photo courtesy of Baltimore and Ohio Railroad.)

The need for speed, the general attenuation of capital, and the simple fact that all the early railroads traversed thickly forested areas rendered wood the most logical material for bridge and other construction, both temporary and permanent.

The use of wood as a bridge material did not, of course, originate with the railroads, or, for that matter, in this country. The heavily wooded European countries—Switzerland in particular—had a strong tradition of bridge construction in timber from the Renaissance on, and naturally a certain amount of this technique found its way to the New World with the colonials and immigrants.

America’s highway system was meager until about the time the railroad age itself was beginning. However, by 1812 there were, along the eastern seaboard, a number of fine timber bridges of truly remarkable structural sophistication and workmanship.

It was just previous to the advent of the railroads that the erection of highway bridges in this country began to pass from an art to a science. And an art it had been in the hands of the group of skilled but unschooled master carpenters and masons who built largely from an intuitive sense of proportion, stress, and the general “fitness of things.” It passed into an exact science under the guidance of a small number of men trained at first in the scientific and technical schools of Europe, and, after about 1820, in the few institutions then established in America that offered technical instruction.

The increasing number of trained engineers at first affected highway bridge construction not so much in the materials used but in the way they were assembled. In a bridge designed by a self-taught constructor, the cheapness of wood made it entirely feasible to proportion the members by enlarging them to the point where there could be no question as to their structural adequacy. The trained engineer, on the other hand, could design from the standpoint of determining the entire load and then proportioning each element according to the increment of stress upon it and to the unit capacity of the material.

By the time railroads had started expanding to the West there had been sufficient experience with the half dozen practical timber truss systems by then evolved, that there was little difficulty in translating them into bridges capable of supporting the initial light rail traffic.

In spite of its inherent shortcomings, wood was so adaptable that it met almost perfectly the needs of the railroads during the early decades of their intense expansion, and, in fact, still finds limited use in the Northwest.

Early Career

Wendel Bollman was born in Baltimore of German parents in 1814. His father was a baker, who in the same year had aided in the city’s defense against the[Pg 81] British. Wendel’s education, until about the age of 11, was more or less conventionally gained in public and private schools in Baltimore. He then entered into informal apprenticeship, first to an apothecary in Sheperdstown, Virginia (now West Virginia), and then to one in Harpers Ferry. In 1826 or 1827 he became ill and returned to Baltimore for cure. From that time on his education was entirely self-acquired.

Figure 3.—Trussed beam.

It is of interest, in light of his later career, to note that on the Fourth of July 1828, he marched with other boys in a procession that was part of the Baltimore and Ohio Railroad’s cornerstone-laying ceremony. Shortly afterward, he apprenticed himself to a carpenter for a brief time, but when the work slacked off he obtained work with the B. & O. The right-of-way had been graded for about five miles by that time, but no rail was down. The boy was at first given manual work, but soon advanced to rodman and rapidly rose as he gained facility with the surveying apparatus. In the fall of 1829 he participated in laying the first track. As his mother was anxious that he continue his education in carpentry, he left the railroad in the spring of 1830 to again enter apprenticeship. He finished, became a journeyman, helped build a planter’s mansion in Natchez, and returned to Baltimore in 1837 to commence his own carpentry business. The next year, while building a house in Harpers Ferry, he was asked to rejoin the B. & O. to rebuild parts of its large timber bridge over the Potomac there, which had fallen victim to various defects after about a year’s use.

Figure 4.—Simple beam of 50-foot span with three independent trussing systems. Bollman’s use of this method of support led to the development of his bridge truss. This drawing is of a temporary span used after the timber bridge at Harpers Ferry was destroyed during the Civil War. (In Baltimore and Ohio Collection, Museum of History and Technology.)

Shortly after the Harpers Ferry bridge reconstruction, Bollman was made foreman of bridges. It is apparent that, on the basis of his practical ability,[Pg 82] enhanced by the theoretical knowledge gained by intense self-study, he eventually came to assist Chief Engineer Benjamin H. Latrobe in bridge design. He later took this work over entirely as Latrobe’s attentions and talents were demanded in the location and extension of the line between Cumberland and Wheeling.

Figure 5.—Bollman’s original patent drawing, 1851. (In National Archives, Washington, D.C.)

The B. & O. did not reach its logical destination, Ohio (actually Wheeling, West Virginia, on the east bank of the Ohio River) until 1853. In the years following Bollman’s return to the railroad, the design of bridges was an occupation of the engineering staff second in importance only to the location of the line itself. During this time Bollman continued to rise and assume greater responsibilities, being appointed master of road by Latrobe in 1848. In this position he was responsible for all railroad property that did not move, principally the right-of-way and its structures, including, of course, bridges.

The recognition of Bollman’s abilities was in the well-established tradition of the B. & O., long known as America’s first “school of engineering,” having sponsored many early experiments in motive power, trackwork, and other fundamental elements of railroad[Pg 83] engineering. It furnished the means of expression for such men as Knight, Wright, Whistler, Latrobe, and Winans.

Figure 6.—Plan of Harpers Ferry bridge as built by Latrobe. The second Winchester track was later removed.

Of these pioneer civil and mechanical engineers, some were formally trained but most were self-taught. Bollman’s career on the B. & O. is of particular interest not only because he was perhaps the most successful of the latter class but because he was probably also the last. He may be said to be a true representative of the transitional period between intuitive and exact engineering. Actually, his designing was a composite of the two methods. While making consistent use of mathematical analysis, he was at the same time more or less dependent upon empirical methods. For years, B. & O. employees told stories of his sessions in the tin shop of the railroad’s main repair facility at Mount Clair in Baltimore, where he built models of bridges from scraps of metal and then tested them to destruction to locate weaknesses. It seems most likely, however, that the empirical studies were used solely as checks against the mathematical.

Figure 7.—Recent model of Bollman’s Winchester span. Only two of the three lines of trussing are shown. The model is based on Bollman’s published description and drawings of the structure. (USNM 318171; Smithsonian photo 46941.)

In the period when Bollman began designing—about 1840—there were fewer than ten men in the country designing bridges by scientifically correct analytical methods, Whipple and Roebling the most notable of this group. By 1884, the year of Bollman’s death,[Pg 84] the age of intuitive design had been dead for a decade or longer.

Figure 8.—The Baltimore and Ohio Railroad’s Potomac River crossing at Harpers Ferry, about 1860. Bollman’s iron “Winchester span” of 1851 is seen at the right end of Latrobe’s timber structure of 1836, which forms the body of the bridge. (Photo courtesy of Harpers Ferry National Historical Park.)

The B. & O. was in every way a truly pioneer enterprise. It was the first practical railroad in America; the first to use an American locomotive; the first to cross the Alleghenies. The spirit of innovation had been encouraged by the railroad’s directors from the outset. It could hardly have been otherwise in light of the project’s elemental daring.

The first few major bridges beyond the line’s starting point on Pratt Street, in Baltimore, were of rather elaborate masonry, but this may be explained by the projectors’ consciousness of the railroad’s significance and their desire for permanence. However, the aforementioned economic factors shortly made obvious the necessity of departure from this system, and wood was thereafter employed for most long spans on the line as far as Harpers Ferry and beyond. Only the most minor culverts and short spans, and those only in locations near suitable quarries, were built of stone.

In addition to the economic considerations which prompted the company to revert to timber for the major bridges, there were several situations in which masonry construction was unsuitable for practical reasons. If stone arches were used in locations where the grade of the line was a relatively short distance above the surface of the stream to be crossed, a number of short arches would have been necessary to avoid a very flat single arch. In arch construction,[Pg 85] the smaller the segment of a circle represented by the arch (that is, the flatter the arch), the greater the stress in the arch ring and the resulting horizontal thrust on the abutments.

Figure 9.—Bollman skew bridge at Elysville (now Daniels), Maryland, built in 1853-1854. (Photo courtesy of Maryland Historical Society.)

The piers for the numerous arches necessary to permit an optimum amount of rise relative to the span would have presented a dangerous restriction to stream flow in time of flood. By the use of timber trusses such crossings could be made in one or two spans with, at the most, one pier in the stream, thus avoiding the problem.

The principal timber bridges as far west as Cumberland were of Latrobe’s design. These were good, solid structures of composite construction, in which a certain amount of cast iron was used in joints and wrought iron for certain tension members. They were, however, more empirical than efficient and, for the most part, not only grossly overdesigned but of decidedly difficult fabrication and construction.

What is interesting about the Latrobian timber trusses, however, is the effect they appear to have had upon Bollman’s subsequent work in the design of his own truss. This effect is evidenced by the marked analogy between the primary structural elements of the two types. The Latrobe truss at Elysville (fig. 2) was only partially a truss, inasmuch as the greater part of the load was not carried from panel to panel, finally to appear at the abutments as a pure vertical reaction, but was carried from each panel (except the four at the center) directly to the bearing points at the piers by heavy diagonal struts, after the fashion of the famous 18th-century Swiss trusses of the Grubenmanns. It was a legitimate structural device, and the simplest means of extending the capacity of a spanning system. However, it was defective in that the struts applied considerable horizontal thrust to the abutments, requiring heavier masonry than would otherwise have been necessary.

It is quite likely that Latrobe did not have absolute confidence in the various pure truss systems already patented by Town, Long, and others, and preferred for such strategic service a structure in which the panel members acted more or less independently of one another. It will be seen that, similarly, the individual panel loads in Bollman’s truss were carried to the ends of the frame by members acting independently of one another.

The Bollman Truss

There had never been any question about the many serious inadequacies of wood as a bridge material. Decay and fire risk, always present, were the principal ones, involving continuous expenditure for replacement of defective members and for fire watches. It was, in fact, understood by the management and engineering staff of the B. & O. that their timber bridge superstructures, though considered the finest in the country, were more or less expedient and were eventually to be replaced. In this regard it is not surprising that Latrobe, a man of considerable foresight, had, at an early date, given serious thought to the possible application of iron here.

[Pg 86]

Figure 10.—Potomac River crossing of the Baltimore and Ohio at North Branch, Maryland, built in 1856. There are three Bollman deck trusses. (Photo courtesy of Baltimore and Ohio Railroad.)

Figure 11.—The Fink truss. (Smithsonian photo 41436.)

[Pg 87]

Figure 12.—Advertisement in the Railroad Advocate, August 1855.

The world’s first major iron bridge, the famed cast-iron arch at Coalbrookdale, England, had been constructed in 1779. Its erection was followed by rather sporadic interest in this use of the material. The first significant use of iron in this country was in a series of small trussed highway arches erected by Squire Whipple over the Erie Canal in the early 1840’s, over 60 years later. In these, as in most of the earlier iron structures, an arch of cast iron was the primary support. The thrust of the arches was counteracted by open wrought-iron links with other wrought- and cast-iron members contributing to the truss action.

The Whipple bridges promoted a certain amount of interest in the material. In the B. & O.’s annual report for the fiscal year 1849 appears the first record of Latrobe’s interest in this important matter. In the president’s message is found the following, rather offhand, statement:

$6,183.19 have been expended toward the renewal of the Stone Bridges on the Washington Branch, carried off by the flood of Oct. 7th, 1847. Preparations are made and[Pg 88] contracts entered into, for the reconstruction of the large Bridges at Little Patuxent and at Bladensburg which will be executed in a few months.... It is proposed to erect a superstructure of Iron upon stone abutments, at each place—with increased span, for greater security against future floods.

It is interesting to note that it was indeed Bollman trusses to which the president of the railroad had referred. How much earlier than this date Bollman had evolved his peculiar trussing system is not clear. The certain influence of Latrobe’s radiating strut system of trussing has been mentioned. As likely an influence was another basic technique commonly used to increase the capacity of a simple timber beam—that of trussing—i.e., placing beneath the beam a rod of iron that was anchored at the ends of the beam and held a certain distance below it at the center by a vertical strut or post. This combination thus became a truss in that the timber portion was no longer subject to a bending stress but to a simple one of compression, the rod absorbing the tensile stress of the combination. The effect was to deepen the beam, increasing the distance between its extreme fibers and—by thus reducing the bending moment—reducing the stress in them (see fig. 3).

Figure 13.—The four Bollman spans at Harpers Ferry that survived the Civil War. The spans were completed in 1862-1863. (Photo courtesy of Baltimore and Ohio Railroad.)

It apparently occurred to Bollman that by extending the number of rods in a longitudinal direction, this effect could be practically amplified to such an extent as to be capable of spanning considerable distances. He almost certainly did not at first contemplate an all-iron system, but rather a composite one such as described. It is entirely likely that such trussed beams, with multiple systems of tension rods, were used by Bollman as bridging in temporary trestlework along the line as early as 1845 (see fig. 4).

It is impossible to say whether Bollman himself, or Latrobe, was struck with the logic of further elaborating upon the system and, simultaneously, translating the timber compression member into one of cast iron. Cast iron would naturally have been selected for a member that resisted a compressive stress, as it was considerably cheaper than wrought iron. But more important, at that time wrought iron was not available in shapes of sufficient sectional area to resist the appreciable buckling stresses induced in long compression members. The cost of building up members to sufficient size from the very limited selection of small shapes then rolled would have been prohibitive.

The trussing rods, subjected to tension, were of wrought iron inasmuch as the sectional area had only to be sufficient to resist the primary axial stress.

The first all-iron Bollman truss was constructed over the Little Patuxent River at Savage Factory, near Laurel, Maryland, in 1850. In the chief engineer’s report for the year 1850, Latrobe was able to state that the truss had been completed and was giving[Pg 89] “much satisfaction.” He went on at some length to praise the “valuable mechanical features” embodied therein, and expressed great confidence that iron would become as important a material in the field of civil engineering as it was in mechanical engineering.

Figure 14.—The Harpers Ferry bridge as completed after the Civil War. It was used by the Baltimore and Ohio until 1894, and as a highway bridge until 1936. (Photo 690, Baltimore and Ohio Collection, Museum of History and Technology.)

The cost of this first major Bollman bridge was $23,825.00. Its span was 76 feet. Latrobe’s confidence was well placed. The Savage span and another at Bladensburg may be considered successful pilot models, for, in spite of a certain undercurrent of mistrust of iron bridges within the engineering profession—due mainly to a number of failures of improperly designed spans—Latrobe felt there was sufficient justification for the unqualified adoption of iron in all subsequent major bridge structures on the B. & O.

Almost immediately following completion of the Savage Bridge, Bollman undertook the design of replacements for the large Patapsco River span at Elysville (now Daniels), Maryland, and the so-called Winchester span of the B. & O.’s largest and most important bridge, that over the Potomac at Harpers Ferry. Harpers Ferry bridge, a timber structure, had been designed by Latrobe and built in 1836-1837 by the noted bridge constructor Lewis Wernwag. It was peculiar in having a turnout, near the Virginia shore, whereby a subsidiary road branched off to Winchester (see fig. 6). Only the single span on this line, situated between the midriver switch and the shore, was slated for replacement, as the other seven spans of the bridge had been virtually reconstructed in the decade or so of their history and were in sound condition at the time.

The Winchester span (fig. 8), which was the first Bollman truss to embody sufficient refinement of detail to be considered a prototype, was completed in 1851. Bollman was extremely proud of the work, with perfect justification it may be said. The 124-foot span was fabricated in the railroad’s extensive Mount Clair shops. It was subdivided into eight panels by seven struts and seven pairs of truss rods. An interesting difference between this span and Bollman’s succeeding bridges was his use of granite rather than cast iron for the towers. The span consisted of three parallel lines of trussing to accommodate a common road in addition to the single-track Winchester line.

The distinctive feature of the Bollman system was the previously mentioned series of diagonal truss links in combination with a cast-iron compression chord, which Bollman called the “stretcher.” The spacing between the chord and the junction of each pair of[Pg 90] links was maintained by a vertical post or strut, also cast.

Figure 15.—North Street (now Guilford Avenue) bridge, Baltimore. In this transitional composite structure cast iron was used only in the relatively short sections of the upper chord. For the long unsupported compression members of the web system, standard wrought-iron angles and channels were built up into a large section. The decorative cast-iron end posts were non-structural. (Photo in the L. N. Edwards Collection, Museum of History and Technology.)

Much of the appeal of this design lay unquestionably in the sense of security derived from the fact that each of the systems acted independently to carry its load to the abutments. The lower chords, actually nonfunctional in the primary structure, were included merely to preserve the proper longitudinal spacing between the lower ends of the struts. A certain lack of rigidity was inherent in the system due to that very discontinuity which characterized its action; however, this was compensated for by a pair of light diagonal stay rods crossing each panel. These rods served the additional function of distributing concentrated loads to adjacent struts much in the manner of the bridging between floor joists in a building.

In the Winchester span the floor system was of timber for reasons of economy. This was a very minor weakness inasmuch as any stick could be quickly replaced, and without disturbing the function of the structure. Bollman received a patent for his truss in January 1852, and in the same year published a booklet describing his system in general and the Harpers Ferry span in particular. Here, he first calls it a “suspension and trussed bridge,” which is indeed an accurate designation for a system which is not strictly a truss because it has no active lower chord. (The analogy to a suspension bridge is quite clear, each pair of primary rods being comparable to a suspension cable.) Thereafter, Bollman’s invention was generally termed a suspension truss.

INFLUENCE OF THE TRUSS

Bollman’s 1852 publication was widely disseminated here and abroad and studied with respectful interest by the engineering profession. Its drawings of the structure were copied in a number of leading technical journals in England and Germany. Although there is no record that the type was ever reproduced in Europe, there can be little doubt that this successful structural use of iron by the most eminent railroad in the United States and its endorsement by an engineer of Latrobe’s status gave great impetus to the general adoption of the material. This influence was certainly equal to that of Stephenson’s tubular iron bridge of 1850 over the Menai Strait, or Roebling’s iron-wire suspension bridge of 1855 over Niagara gorge. The Bollman design had perhaps even greater influence, as the B. & O. immediately launched the system with great energy and in great numbers to replace its timber spans; on the other hand, Roebling’s structure was never duplicated in railroad service, and Stephenson’s only once.[Pg 91]

Figure 16.—Left: conjectural section of Bollman’s segmental wrought-iron column, about 1860, and section of the standard Phoenix column; right: Phoenix column as used in truss-bridge compression members.

EVALUATION OF THE TRUSS

By the late 1850’s iron was well established as a bridge material throughout the world. Once the previous fears of iron had been stilled and the attention of engineers was directed to the interpretation of existing and new spanning methods into metal, the Bollman truss began to suffer somewhat from the comparison. Although its components were simple to fabricate and its analysis and design were straightforward, it was less economical of material than the more conventional panel trusses such as the Pratt and Whipple types. Additionally, there was the requisite amount of secondary metal in lower chords and braces necessary for stability and rigidity.

A factor difficult to assess is Bollman’s handling of his patent, which was renewed in 1866. There is sufficient evidence to conclude that he considered the patent valuable because it was based upon a sound design. Therefore, he probably established a high license fee which, with the truss’s other shortcomings, was sufficient to discourage its use by other railroads. As patron, the B. & O. had naturally had full rights to its use.

An additional defect, acknowledged even by Bollman, arose because of the unequal length of the links in each group except the center one. This caused an unevenness in the thermal expansion and contraction of the framework, with the result that the bridges were difficult to keep in adjustment. This had the practical effect of virtually limiting the system to intermediate span lengths, up to about 150 feet. For longer spans the B. & O. employed the truss of another of Latrobe’s assistants, German-born and technically trained Albert Fink.

The Fink truss was evolved contemporaneously with Bollman’s and was structurally quite similar, being a suspension truss with no lower chord. The principal difference was the symmetry of Fink’s plan, which was achieved by carrying the individual panel loads from the panel points to increasingly longer panel units before having them appear at the end bearings. This eliminated the weakness of unequal strains. The design was basically a more rational one, and it came to be widely used in spans of up to 250 feet, generally as a deck-type truss (see fig. 11).

W. Bollman and Company

Bollman resigned from the Baltimore and Ohio in 1858 to form, with John H. Tegmeyer and John Clark, two of his former B. & O. assistants, a bridge-building firm in Baltimore known as W. Bollman and Company. This was apparently the first organization in the United States to design, fabricate, and erect iron bridges and structures, pioneering in what 25 years later had become an immense industry. The firm had its foundation at least as early as 1855 when advertisements to supply designs and estimates for Bollman bridges appeared over Tegmeyer’s name in several railroad journals (see fig. 12).

Bollman’s separation from the B. & O. was not a complete one. The railroad continued its program of replacing timber bridges with Bollman trusses, and contracted with W. Bollman and Company for design[Pg 92] and a certain amount of fabrication. There is some likelihood that eventually fabrication was entirely discontinued at Mount Clair, and all parts subsequently purchased from Bollman.

The firm prospered, erecting a number of major railroad bridges in Mexico, Cuba, and Chile. Operations ceased from 1861 to 1863 because of difficult wartime conditions in the border city of Baltimore. Following this, Bollman reentered business as sole proprietor of the Patapsco Bridge and Iron Works.

Figure 17.—Chicago, Burlington and Quincy Railroad bridge over Quincy Bay (branch of the Mississippi River) at Quincy, Illinois. The pivot draw-span was formed of two Bollman deck trusses supported at their outer ends by hog chains. The bridge was built in 1867-1868 by the Detroit Bridge and Iron Co., Bollman licensee. (Clarke, Account of the Iron Railway Bridge ... at Quincy, Illinois.)

The most noteworthy of Bollman’s works in this period was a series of spans at Harpers Ferry. The B. & O.’s timber bridge had been destroyed by Confederate forces in June 1861, and the crossing was thereafter made upon temporary trestlework. This was a constant source of trouble, with continuing interruptions of the connection from high water, washouts, and military actions. The annoyance and expense of this became so great that the company decided to risk an iron bridge at the crossing. In July and August 1862, two sections of Bollman truss, spans no. 4 and no. 5 were completed. As this occurred during the time when W. Bollman and Company was inoperative, the work was produced at Mount Clair to Bollman’s design and, undoubtedly, erected under his supervision. Five weeks later, on September 24, these and Bollman’s famous Winchester span of 1851 were blown up by the Confederates, and the line’s business was again placed at the mercy of trestling.

The spirit of the B. & O. administration indeed seems to have been unshakable when, in the face of such heartbreaking setbacks, it determined to again bridge the river with iron, even at the height of the hostilities. In November, span no. 5 was erected, and by April 1863 nos. 3, 4, and 6 also. These were the four straight spans in midriver between the “wide” (or “branch,” or “wye”) span and the span on the Maryland shore over the Chesapeake and Ohio Canal (see fig. 13). Although the wood floor system of these spans was burned for strategic reasons by U.S. troops later in 1863, they survived the war.

In 1868 the remaining trestlework was replaced with Bollman trusses. This magnificent structure served the railroad until 1894 when the right-of-way was realigned at Harpers Ferry. However, the half used by the common road remained in use until carried away by the disastrous flood in 1936. The piers may still be seen.

During the prewar years, Bollman evolved a structural development of most profound importance, which is usually associated with the Phoenix Iron Works and its founder, Samuel J. Reeves. In the erection of a high trestlework viaduct for the Havana Railroad, Bollman apparently became concerned with the tensile weakness of cast iron when applied in long, unsupported columns. Although a column is normally subjected to compressive stresses, when the slenderness ratio—that is, the length divided by the radius of gyration of the cross section—becomes great, a secondary bending stress may be produced. If this stress becomes great enough, the value of the tensile stress in one side of the column may actually exceed the principal compressive stress, and a net effect of tension result.[Pg 93]

Figure 18.—Ohio River crossing of the Baltimore and Ohio at Benwood, West Virginia, completed in 1870. Bollman deck trusses were used in the approaches on both sides. (Photo 693, Baltimore and Ohio Collection, Museum of History and Technology.)

Figure 19.—Patapsco River crossing of the Baltimore and Ohio between Thistle and Ilchester, Maryland. (Photo 695, Baltimore and Ohio Collection, Museum of History and Technology.)

[Pg 94]

As already mentioned, the few available rolled-iron shapes were of relatively small area and quite unsuitable for use as columns unless combined and built up in complex fabrications. The normal practice at the time was to use cast compression members in iron bridges and structures, with their sectional area so proportioned to the length that a state of tension could not exist. In the case of long members, this naturally meant that an excessive amount of material was used.

Figure 20.—Two views of Bollman-built “water-pipe truss” that carries Lombard Street over Jones Falls in Baltimore. Built in 1877.

Bollman was conscious of the problem from his experience with the stretchers and struts of his truss, and he must have been aware of the great advantage which would be obtained by a practical method of forming such members in wrought iron, the tensile resistance of which is equivalent to the compressive. He eventually developed the forerunner of what came to be known as the Phoenix form by having special segmental wrought-iron shapes rolled by Morris, Tasker and Company of Philadelphia, these shapes being combined into a circular section with out[Pg 95]standing flanges for riveting together. The circular section is theoretically the most efficient to bear compressive loading. A column of any required diameter could be produced by simply increasing the number of segments, the individual size of which never exceeded contemporary rolling mill capacity (see fig. 16).

The design exhibits the inspired combination of functional perfection and simplicity that seems to characterize most great inventions.

Figure 21.—The Harpers Ferry bridge toward the end of its career, carrying a common road over the Potomac. The westernmost line of trussing and span no. 1 had been removed long before. View through the Winchester span looking toward Maryland in 1933. (Photo courtesy of Harpers Ferry National Historical Park.)

It may have been because he had no facilities for rolling that Bollman communicated his idea to Reeves, although this seems illogical. At any rate, Reeves and his associates patented the system extensively, and the Phoenix column was eventually employed to the virtual exclusion of cast-iron and other types of wrought-iron columns. By the end of the 19th century it began to pass from use, as mills became capable of producing larger sections with properties relatively favorable to column use and more adaptable to connection with other members.

Final Use of the Bollman Truss

The Bollman truss found occasional use elsewhere than on the B. & O. lines, but generally only when erected on contract by Patapsco Bridge and Iron Works. However, the fact that Bollman could profitably erect this bridge in the severely competitive 1870’s indicates that the harsh criticism of the system by authorities of such stature as Whipple was not necessarily justified. Bollman’s advertisements, in fact, refer to the favorable recommendations of other[Pg 96] such renowned engineers as Herman Haupt and M. C. Meigs.

Figure 22.—Bollman deck trusses in the North River Bridge built in 1873 at Mount Crawford, Virginia, on the Valley Railroad of Virginia (B. & O.). Each end span is 98 ft. 6 in.; the river span is 148 ft. 9 in. (Photo 756, Baltimore and Ohio Collection, Museum of History and Technology.)

An interesting application of the system was in a drawbridge, formed of two Bollman deck spans, over an arm of the Mississippi at Quincy, Illinois (see fig. 17). The first iron bridge in Mexico was erected by Bollman over the Medellín River about 1864. Another work of this period, which attracted considerable attention, was a pair of bridges that Bollman erected over North Carolina’s Cape Fear River in 1867-1868. These bridges were notable for their foundation on cast-iron cylinders, sunk pneumatically. This was one of the first instances of the use of the process in America, and the depth of 80 feet below the water surface reached by one cylinder was considered remarkable for years afterward.

In the last active decade or so of his career, Bollman produced hundreds of minor bridges and other structures. In 1873 he supplied the castings for the splendid iron dome of Baltimore’s City Hall and erected the ingenious water-main truss which carries Lombard Street over Jones Falls in that city. In this structure the top and bottom chords of the central line of trussing are cast-iron water mains, bifurcated at the abutments, and joined by cast- and wrought-iron web members (see fig. 20).[Pg 97]

In the mid 1870’s Bollman saw his truss pass into obsolescence. This was due primarily to the generally increasing distrust of cast iron for major structural members due to its brittleness, but advances in structural theory, availability of a greater variety of rolled structural shapes, and the increasing loading patterns of the period all contributed.

Figure 23.—The only surviving Bollman truss bridge, at Savage, Maryland. The bridge was built elsewhere in 1852 and was moved to this now-abandoned Baltimore and Ohio industrial siding in about 1888.

Although no Bollman trusses were built by Bollman or the B. & O. after 1875, those in use were only removed as required by heavier motive power. The Harpers Ferry span, as noted, remained in full main-line service until 1894. Bollman trusses on feeder lines were continued in use until much later; a number of them on the Valley Railroad of Virginia (see fig. 22) were not removed until 1923. However, only on the most isolated spurs was the Bollman truss permitted to reach really ripe age. The sole known remaining example (fig. 23) stands on such a branch—ironically, at Savage, over the Little Patuxent, the site of the first Bollman span. This is not the 1850 bridge, but one built in 1852 and moved to the present site 30 years later. The fate of the first span is not known.[Pg 98]

Figure 24.—Hot-water and chocolate pitchers of the 10-piece, silver tea service presented to Bollman by his fellow employees when he resigned from the Baltimore and Ohio in 1858. A railroad motif was used throughout, each piece being circled at top and bottom by a track, complete with rail of accurate section and ties. Spouts are in simulation of hexagonal sheet-iron chimneys, with seams riveted, and the handles are in the form of a surveyor’s telescope. On the various pieces are engraved the designs of the more important B. & O. bridges. Throughout is a wonderful profusion of bits and objects of railroadiana in low relief, high relief, and fully modeled. In Board of Directors Room, Baltimore and Ohio Railroad Company, Baltimore, Md. (Photo courtesy of Baltimore and Ohio Railroad.)

[Pg 99]

Known Bollman Works

(All B. & O. works listed were designed by Bollman and built by the railroad, unless otherwise indicated.)

[Pg 104]

BIBLIOGRAPHY

A history and description of the Baltimore and Ohio Railroad by a citizen of Baltimore. Baltimore, 1853.

Baltimore and Ohio Railroad Company. A list of the officers and employees of the Baltimore and Ohio Railroad for November, 1857. Baltimore, 1857.

----. Third annual report of the president and directors to the stockholders of the Baltimore and Ohio Rail Road Company. Baltimore: 1829. (Also the fourth through 38th annual reports. Baltimore, 1830-1864.)

----. Baltimore and Ohio exhibits at the Century of Progress. Chicago, 1934.

Biographical cyclopedia of representative men of Maryland and the District of Columbia. Baltimore, 1879.

Bollman, Wendel. Iron suspension and trussed bridge as constructed for the Baltimore and Ohio Rail Road Co. at Harper’s Ferry, and on the Washington branch of this road. Baltimore, 1852.

----. Letter to John W. Garrett dated June 17, 1862. In files of Division of Mechanical and Civil Engineering, United States National Museum, Washington, D.C.

----. Report of Mr. Bollman in relation to Central Ohio Rail Road. Baltimore, 1854.

Bryant, William C. Picturesque America. New York, 1874.

Clarke, Thomas Curtis. An account of the iron railway bridge across the Mississippi River at Quincy, Illinois. New York, 1869.

Colburn, Zerah. American iron bridges. Minutes of the proceedings of the Institution of Mechanical Engineers (1863), vol. 22, pp. 540-573.

Condit, Carl. American building art:—The nineteenth century. New York: Oxford Press, 1960.

Gray, George E. Notes on early practice in bridge building. Transactions of the American Society of Civil Engineers (1897), vol. 37, pp. 2-16.

Greiner, John E. The American railroad viaduct—Its origin and evolution. Transactions of the American Society of Civil Engineers (1891), vol. 25, pp. 349-372.

Lang, Philip George. Bollman trusses on Valley of Virginia Branch will soon be memories. Baltimore and Ohio Magazine (October 1923), pp. 18-19.

----. The old Baltimore and Ohio bridge crossing the Potomac River at Harpers Ferry, West [sic] Virginia. Engineering News-Record (September 17, 1931), p. 446.

Malezieux, Emile. Travaux publics des Etats-Unis d’Amerique en 1870. Paris, 1873.

McDowell, W. H. Unpublished engineer’s report to the president and directors of Wilmington Railway Bridge Company, Wilmington, North Carolina, dated March 12, 1868. Typewritten copy in files of Division of Mechanical and Civil Engineering, U.S. National Museum, Washington, D.C.

Smith, Charles Shaler. Comparative analysis of the Fink, Murphy, Bollman and triangular trusses. Baltimore, 1865.

Smith, William P. The book of the great railway celebrations of 1857. Baltimore, 1858.

Tyrrell, Henry G. History of bridge engineering. Chicago, 1911.

Whipple, Squire. Bridge building. Albany, New York, 1869.

U.S. GOVERNMENT PRINTING OFFICE: 1964

For sale by the Superintendent of Documents, U.S. Government Printing Office

Washington D.C. 20402 - Price 70 cents

INDEX

Bollman, W., and Company, 91, 92

Bollman, Wendel, 79, 80, 85, 88, 94

Clark, John, 91

Fink, Albert, 79, 91

Grubenmann, Hans, 85

Grubenmann, Johann Ulrich, 85

Haupt, Herman, 96

Knight, ——, 83

Latrobe, Benjamin H., 82, 83, 85, 87

Long, Stephen H., 85

Meigs, M. C., 96

Morris, Tasker and Company, 94

Mount Clair shops, 83, 89, 92

Patapsco Bridge and Iron Works, 92, 95

Phoenix Iron Works, 92

Pratt, Thomas W., 91

Reeves, Samuel J., 92, 95

Roebling, John A., 83, 90

Savage Factory, 88

Stephenson, Robert, 90

Tegmeyer, John H., 91

Town, Ithiel, 85

Wernwag, Lewis, 89

Whipple, Squire, 79, 83, 87, 91, 95

Whistler, George W., 83

Winans, Ross, 83

Wright, Benjamin, 83

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